XY MAT-Automated FCC Catalyst Testing Unit (Fluidized Bed)

Description

The Advanced FCC Catalyst Test Unit is a laboratory-scale pilot system designed to reproduce industrial FCC operating conditions for catalyst evaluation. It enables controlled testing of FCC catalysts using realistic feedstocks and operating ratios, ensuring meaningful performance insights. With automated operation and real-time monitoring, the unit delivers consistent and reproducible results. Its flexible design allows multiple catalysts to be evaluated efficiently within a single test program. Overall, the unit supports informed decision-making for catalyst selection, process optimization, and FCC performance improvement while minimizing scale-up risk. 

Features

Compact fluidized-bed pilot unit designed for FCC catalyst evaluation
Uses VGO feedstock with a catalyst-to-oil ratio of 12–15
12 g catalyst loading capacity for precise laboratory-scale testing
PLC-based fully automated control system for stable and repeatable operation
Capability to test up to six FCC catalysts sequentially
Reactor configuration that mimics real industrial FCC process conditions
Real-time data acquisition and analysis
High accuracy mass balance of 100% ±2%
Enables studies of catalyst activity, selectivity, deactivation, and lifespan
Modular design, configurable for different catalytic reactions and test objectives 




Benefits

* Reliable catalyst performance prediction under realistic FCC conditions 
* Reduced development time and risk through accurate, repeatable testing 
* Improved FCC yields and throughput via precise process optimization