HC - Hydrocracking Pilot Plant

Description

The Hydrocracking Pilot Plant developed by Vinci Technologies is a chemical pilot unit designed to evaluate hydrocracking processes under industrially representative conditions. It provides a flexible experimental platform for studying the conversion of heavy hydrocarbon feedstocks into lighter, higher-value products. The unit is used to assess catalyst activity, selectivity, and stability while reproducing the severity and complexity of commercial hydrocracking operations. It integrates high-pressure hydrogen systems, controlled liquid feed handling, and a fixed-bed reactor configuration suitable for long-duration testing. Accurate temperature control ensures safe management of highly exothermic reactions. Downstream separation systems allow efficient recovery and analysis of gas and liquid products. Advanced automation and data acquisition systems enable stable, reproducible operation and continuous monitoring. The pilot plant supports process optimization, catalyst benchmarking, and operating window definition. Overall, it bridges laboratory research and industrial deployment by generating reliable data that reduce scale-up and technology development risks.

Features

Fixed-bed hydrocracking reactor designed for industrially representative operation
High-pressure hydrogen system enabling severe hydrocracking conditions
Maximum operating pressure: up to 200 barg
Maximum operating temperature: up to 500 °C
Flexible liquid feed handling suitable for VGO and heavier hydrocarbon feedstocks
Precise temperature control to manage highly exothermic reactions safely
Integrated high- and low-pressure separation sections for gas and liquid recovery
Accurate product sampling and mass balance capability


Benefits

* Reliable scale-up data generated under representative temperature, pressure, and H2 severity
* Accelerated catalyst and process optimization through controlled, long-duration pilot testing
* Reduced technical and commercial risk by validating performance and product yields before full-scale deployment