Stirred dry phase polymerization unit (PE/PP)

Description

The Stirred Dry Phase Polymerization Unit developed by Vinci Technologies is a bench-scale chemical pilot plant designed to study polyolefin polymerization under industrially representative conditions. It simulates fluidized-bed processes in a compact stirred reactor configuration. The unit is used for catalyst screening, kinetic studies, and copolymerization development for polyethylene and polypropylene grades. A low-speed ribbon-type agitator ensures homogeneous solid mixing and efficient gas–solid contact while preserving particle morphology. The jacketed reactor design provides precise temperature control to manage highly exothermic polymerization reactions. Optimized gas distribution at the reactor bottom ensures uniform bed fluidization. Monomer, comonomer, and hydrogen ratios are accurately controlled to reproduce industrial operating conditions. Real-time gas analysis and advanced automation enable stable, reproducible operation. The unit delivers reliable performance and scale-up data for polymer process development.

Features

Stirred dry-phase reactor simulating industrial fluidized-bed polymerization conditions
Bench-scale reactor (~2.5 L working volume) for catalyst screening and process development
Typical polymer production: ~200 g per experiment (≈5-hour run)
Low-speed ribbon-type agitator ensuring homogeneous mixing without particle attrition
Optimized bottom gas distributor for uniform gas–solid contact and fluidization
Jacketed reactor design enabling efficient temperature control of exothermic reactions
Precise control of monomer, comonomer, and hydrogen feeds
Real-time gas composition monitoring via on-line gas chromatography
Advanced PLC-based automation and data acquisition for stable, reproducible operation 




Benefits

* Effective catalyst screening under industrially representative conditions
* Reliable and reproducible data through precise control and monitoring
* Reduced scale-up risk for polymerization process development